Relevant Industries: Production Plant, Foods & Beverage Manufacturing unit, Farms, Design works , Strength & Mining, mineral separator
Showroom Area: None
Issue: New
Variety: Magnetic Separator
Generation Capacity: ninety nine.9%
Voltage: 380,480, neighborhood requirements
Dimension(L*W*H): 2000*2800*1400 mm
Bodyweight: 1400kg
Guarantee: 1 Calendar year
Marketing Variety: New Solution 2571
Machinery Test Report: Provided
Movie outgoing-inspection: Provided
Warranty of main components: 1 Yr
Main Factors: Bearing, Motor, Gear, PLC, Motor, Gearbox
Essential Marketing Details: Large Efficiency
Product title: cellular trommel weighty sand spiral roller magnetic mineral separator
Magnet: NdFeB ,uncommon earth
Magnetic depth: 12000 – 18000 gauss
use: Iron Getting rid of
Iron Eliminating Charge: more than ninety nine.9%
Cleaning design: self cleaning
feeding dimensions: .5 – 5 mm
index: mineral separator
Application region: sand/wolframite/ tin/ limonite/chromite/tantalum
other name: magnetic roller seperator
Regional Service Location: None
After-revenue Support Supplied: Video technological assist, Cost-free spare areas, On-line help, Discipline set up, commissioning and instruction, Field servicing and repair service
Certification: ISO9001,CE,
Packaging Information: sea worthy Export packing (Non fumigation pallets),metallic body rack for cellular trommel heavy sand spiral roller magnetic mineral separator
Port: HangZhou, ZheJiang , ZheJiang

cellular trommel weighty sand spiral roller magnetic mineral separator

Introduction of mineral separator
With the ever escalating need for substantial-purity feedstocks utilised in manufacturing, HuaXin delivers its Dry Large Intensity Unusual Earth Roll Magnetic Separators. These supply greatest performance in the separation of weak magnetic particles for solution purification purposes. Xihu (West Lake) Dis.n applied innovative finite factor evaluation in magnetic circuit style to produce an energy-cost-free separator capable of making the extremely large area-strengths essential to get rid of unwelcome good iron contaminants,or far more workable for iron beneficiation utilization.
Magnetic cleaning has been used to the most simple sector foundations this kind of as industrial minerals, metals recycling, glass batch and cullet, abrasives and refractories, substances, prescription drugs, and plastics.
Purposes of mineral separator
Refractory and abrasive.
Magnetite beneficiation.
Uncooked supplies cleansing.
Iron ore beneficiation.
Glass sand and manganese beneficiation.
Pyrophyllite and andalusite beneficiation.
Diamond beneficiation.
Kainite and the diatomaceous earth cleaning.
Pre-concentration of copper-nickel ore.
Feldspar cleansing.
The Bauxite upgrading.
Removal of the Ferro silicates from the limestone magnetite and many others.
Graphite and flint clay beneficiation.
The restoration of metals from the slag.
Extremely high quartz purity cleaning.
Ceramic raw supplies cleansing.
The selective separation of the rutile/ zircon / ilmenite and garnet restoration.
Bauxite cleaning.
Advantages of the magnetic roller separation
it lower the set up costs.
Straightforward obtain to the dust generation factors.
Lowered periodic cleansing and the downtime.
All set observation of procedure and the relieve of process manage.
It reduce the maintenance charges.
It decrease the funds expenses and the working charges at for each tones of the item.
Most current emf- Chinese factories incorporates the unique new designs of the operational and the advancement experience.

Layout alternatives of mineral separator

Functioning Rules mineral separator
A limited conveyor belt envelopes the Magnetic Roll and a tensioning Perfect Roll. A Ideal Feeder discharges materials on
the Belt. The Ferro Magnetic and Paramagnetic Particles adhere to the Belt although the non Magnetic particles flow freely
off the end of the conveyor.

Attributes of mineral separator
one. The blend of everlasting magnet drum and permanent magnet roller helps make the iron removing effect better.
two. The drum is adopted a new sort of compensation magnetic product magnetic system, magnetic area power can get to 8000GS, magnetic area energy is higher, suction is more powerful.
3. Magnetic cylinder can be made to change over to enhance the net removal fee. Roller and magnet roller velocity can be adjusted to adapt wider particle size and produce requirements.
4. The magnetic roller adopts a polymagnetic CZPT magnetic method with a magnetic subject energy of 17000GS and a larger gradient.
5. The controllable feeding program ensures the homogeneity of the materials flowing by way of the magnetic area. The conveyor belt is manufactured of special resources and with very good dress in resistance.
six. The product can a clear weak magnetic oxideutomatically, can guarantee long-term problems-totally free operation.
seven. The products has a dust-taking away port and concentrated dust emission to satisfy the needs of environmental safety.

Specialized technical specs of mineral separator

Model The size of the roller
Magnetic induction
Rotation price of magnetic roller(r/min) Material dimensions
Driving Electrical power
HX -80-A Φ80×(500-1000) 10000-18000 60 eighty three-a thousand .8-1.2
HX-eighty-C one-2 1.1×2
HX -a hundred-A Φ100×(500-1000) one.5-1.8 1.five
HX -100-C one.5-three 1.5×2
HX -a hundred and twenty-A Φ120×(500-1200) two-2.5 two.two
HX -a hundred and twenty-C two-four two.2×2
HX -150-Ⅰ Φ150×(800-1500) four-six three.
HX -150-C 5-ten three.0×2
HX -a hundred and eighty-A Φ180×(one thousand-2000) eight-fifteen 3.
HX -a hundred and eighty-C 10-twenty three.0×2
HX -220-A Φ220×(1000-2000) twelve-eighteen 4.
HX -220-C 15-30 four.0×2

OEM and ODM of mineral separator

Magnetic drum Separator of mineral separator

Programs of of mineral separator

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How to Design a Forging Spur Gear

Before you start designing your own spur gear, you need to understand its main components. Among them are Forging, Keyway, Spline, Set screw and other types. Understanding the differences between these types of spur gears is essential for making an informed decision. To learn more, keep reading. Also, don’t hesitate to contact me for assistance! Listed below are some helpful tips and tricks to design a spur gear. Hopefully, they will help you design the spur gear of your dreams.

Forging spur gears

Forging spur gears is one of the most important processes of automotive transmission components. The manufacturing process is complex and involves several steps, such as blank spheroidizing, hot forging, annealing, phosphating, and saponification. The material used for spur gears is typically 20CrMnTi. The process is completed by applying a continuous through extrusion forming method with dies designed for the sizing band length L and Splitting angle thickness T.
The process of forging spur gears can also use polyacetal (POM), a strong plastic commonly used for the manufacture of gears. This material is easy to mold and shape, and after hardening, it is extremely stiff and abrasion resistant. A number of metals and alloys are used for spur gears, including forged steel, stainless steel, and aluminum. Listed below are the different types of materials used in gear manufacturing and their advantages and disadvantages.
A spur gear’s tooth size is measured in modules, or m. Each number represents the number of teeth in the gear. As the number of teeth increases, so does its size. In general, the higher the number of teeth, the larger the module is. A high module gear has a large pressure angle. It’s also important to remember that spur gears must have the same module as the gears they are used to drive.

Set screw spur gears

A modern industry cannot function without set screw spur gears. These gears are highly efficient and are widely used in a variety of applications. Their design involves the calculation of speed and torque, which are both critical factors. The MEP model, for instance, considers the changing rigidity of a tooth pair along its path. The results are used to determine the type of spur gear required. Listed below are some tips for choosing a spur gear:
Type A. This type of gear does not have a hub. The gear itself is flat with a small hole in the middle. Set screw gears are most commonly used for lightweight applications without loads. The metal thickness can range from 0.25 mm to 3 mm. Set screw gears are also used for large machines that need to be strong and durable. This article provides an introduction to the different types of spur gears and how they differ from one another.
Pin Hub. Pin hub spur gears use a set screw to secure the pin. These gears are often connected to a shaft by dowel, spring, or roll pins. The pin is drilled to the precise diameter to fit inside the gear, so that it does not come loose. Pin hub spur gears have high tolerances, as the hole is not large enough to completely grip the shaft. This type of gear is generally the most expensive of the three.

Keyway spur gears

In today’s modern industry, spur gear transmissions are widely used to transfer power. These types of transmissions provide excellent efficiency but can be susceptible to power losses. These losses must be estimated during the design process. A key component of this analysis is the calculation of the contact area (2b) of the gear pair. However, this value is not necessarily applicable to every spur gear. Here are some examples of how to calculate this area. (See Figure 2)
Spur gears are characterized by having teeth parallel to the shafts and axis, and a pitch line velocity of up to 25 m/s is considered high. In addition, they are more efficient than helical gears of the same size. Unlike helical gears, spur gears are generally considered positive gears. They are often used for applications in which noise control is not an issue. The symmetry of the spur gear makes them especially suitable for applications where a constant speed is required.
Besides using a helical spur gear for the transmission, the gear can also have a standard tooth shape. Unlike helical gears, spur gears with an involute tooth form have thick roots, which prevents wear from the teeth. These gears are easily made with conventional production tools. The involute shape is an ideal choice for small-scale production and is one of the most popular types of spur gears.

Spline spur gears

When considering the types of spur gears that are used, it’s important to note the differences between the two. A spur gear, also called an involute gear, generates torque and regulates speed. It’s most common in car engines, but is also used in everyday appliances. However, one of the most significant drawbacks of spur gears is their noise. Because spur gears mesh only one tooth at a time, they create a high amount of stress and noise, making them unsuitable for everyday use.
The contact stress distribution chart represents the flank area of each gear tooth and the distance in both the axial and profile direction. A high contact area is located toward the center of the gear, which is caused by the micro-geometry of the gear. A positive l value indicates that there is no misalignment of the spline teeth on the interface with the helix hand. The opposite is true for negative l values.
Using an upper bound technique, Abdul and Dean studied the forging of spur gear forms. They assumed that the tooth profile would be a straight line. They also examined the non-dimensional forging pressure of a spline. Spline spur gears are commonly used in motors, gearboxes, and drills. The strength of spur gears and splines is primarily dependent on their radii and tooth diameter.
SUS303 and SUS304 stainless steel spur gears

Stainless steel spur gears are manufactured using different techniques, which depend on the material and the application. The most common process used in manufacturing them is cutting. Other processes involve rolling, casting, and forging. In addition, plastic spur gears are produced by injection molding, depending on the quantity of production required. SUS303 and SUS304 stainless steel spur gears can be made using a variety of materials, including structural carbon steel S45C, gray cast iron FC200, nonferrous metal C3604, engineering plastic MC901, and stainless steel.
The differences between 304 and 303 stainless steel spur gears lie in their composition. The two types of stainless steel share a common design, but have varying chemical compositions. China and Japan use the letters SUS304 and SUS303, which refer to their varying degrees of composition. As with most types of stainless steel, the two different grades are made to be used in industrial applications, such as planetary gears and spur gears.

Stainless steel spur gears

There are several things to look for in a stainless steel spur gear, including the diametral pitch, the number of teeth per unit diameter, and the angular velocity of the teeth. All of these aspects are critical to the performance of a spur gear, and the proper dimensional measurements are essential to the design and functionality of a spur gear. Those in the industry should be familiar with the terms used to describe spur gear parts, both to ensure clarity in production and in purchase orders.
A spur gear is a type of precision cylindrical gear with parallel teeth arranged in a rim. It is used in various applications, such as outboard motors, winches, construction equipment, lawn and garden equipment, turbine drives, pumps, centrifuges, and a variety of other machines. A spur gear is typically made from stainless steel and has a high level of durability. It is the most commonly used type of gear.
Stainless steel spur gears can come in many different shapes and sizes. Stainless steel spur gears are generally made of SUS304 or SUS303 stainless steel, which are used for their higher machinability. These gears are then heat-treated with nitriding or tooth surface induction. Unlike conventional gears, which need tooth grinding after heat-treating, stainless steel spur gears have a low wear rate and high machinability.

China mobile trommel heavy sand spiral roller magnetic mineral separator     with Best SalesChina mobile trommel heavy sand spiral roller magnetic mineral separator     with Best Sales
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