Item Description

1) According to the different toughness and functionality, we pick the steel with sturdy compression
2) Using Germany professional application and our expert engineers to design and style items with far more affordable size and better functionality 3) We can customize our merchandise according to the wants of our consumers,Consequently, the optimum functionality of the equipment can be exerted under various working situations
four) Quality assurance in each and every step to make sure merchandise high quality is controllable.

Product Paramenters

    Driven Equipment

Amount OF Enamel

8

MODULE

  7.8205

LENTH

  244

OUTER DIAMETER

ø94.44

Direction OF SPIRAL

L

Precision OF SPLINE

  M24*1.5-6g

Quantity OF SPLINE

ten

 DRIVEN Gear

Number OF Tooth

39

OUTER DIAMETER

ø305

DIAMETER OF Interior Hole

ø165

Accuracy OF SCREW

  12-ø12.five

Middle Distance OF SCREW Gap

ø190

Route OF SPIRAL

R

 

Firm Profiles

Our organization,HangZhou CZPT Equipment co.,Ltd , specialized in Hypoid and spiral bevel gear utilized in Automotive industry, was foundeded in 1996, with registered capital 136,8 sq. meter, with constructing region of 72,000 sq. meters. Far more than 500 employees operate in our organization.
 We personal far more than 560 high-exact machining equipments, ten Klingelnberg Oerlikon equipment generation strains, 36 Gleason equipment creation lines, 5 forging production strains 2 german Aichilin and 5 CZPT Jiaxin sophisticated computerized steady heat treatment generation strains. With the introducing the sophisticated Oerlikon C50 and P65 measuring middle, we enhence our technological innovation stage and increase our merchandise good quality a good deal. We provide better top quality  and good soon after-sale service with reduced price tag, which insure the very good track record. With the concept of “for the folks, by engineering, creativeness, for the society, transfering friendship, truthful”, we are attempting to provice the planet-leading stage item.
Our purpose is: CZPT Gear,entire world class, Travel the globe.
According to the diverse strength and performance, we pick the metal with strong compressionUsing Germany specialist software program and our expert engineers to design products with much more sensible dimension and far better performanceWe can customise our items in accordance to the needs of our customers,Therefore, the optimal efficiency of the gear can be exerted under various functioning conditionsQuality assurance in each and every step to guarantee product quality is controllable.
Our organization had total good quality administration method and experienced been qualified by ISO9001:2000, QS-9000:1998, ISO/TS16949 , which insure the entrance of international market.

Certification & honors

Packaging & Shipping and delivery

Packaging Depth:regular bundle(carton ,wood pallet).
Transport:Assistance Sea freight. Accept FOB,EXW,FAS,DES. 

 

Cooperative clients

HangZhou CZPT Equipment Co., Ltd. adheres to the concept of “individuals-oriented, prosper with science and technology generate high-top quality merchandise, lead to the modern society change friendship, and contribute sincerely”, and will attempt to produce world automotive axle spiral bevel gear items.


one.Do you supply samples?
Yes,we can supply free of charge sample but not pay the cost of freight.
two.What about OEM?
Of course,we can do OEM in accordance to your requirements.
three.How about after-product sales service?
We have outstanding following-revenue services if you have any quanlity difficulty,you can speak to us whenever.
4.What about bundle?
Stardard deal or customized deal as needs.
5.How to guarantee the quanlity of the products?
We can give uncooked meterial report,metallographic examination and the precision testing etc.
six.How prolonged is your shipping and delivery time?
Genarally it is 4-7 days.If custom-made it will be take twenty days according to your quantity.

US $35-65
/ Set
|
1 Set

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Manufacturing Method: Cast Gear
Toothed Portion Shape: Herringbone Gear
Material: Cast Steel

###

Samples:
US$ 35/Set
1 Set(Min.Order)

|
Request Sample

###

Customization:

###

    DRIVEN GEAR
NUMBER OF TEETH
8
MODULE
  7.8205
LENTH
  244
OUTER DIAMETER
ø94.44
DIRECTION OF SPIRAL
L
ACCURACY OF SPLINE
  M24*1.5-6g
NUMBER OF SPLINE
10

###

 DRIVEN GEAR
NUMBER OF TEETH
39
OUTER DIAMETER
ø305
DIAMETER OF INNER HOLE
ø165
ACCURACY OF SCREW
  12-ø12.5
CENTER DISTANCE OF SCREW HOLE
ø190
DIRECTION OF SPIRAL
R
US $35-65
/ Set
|
1 Set

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Manufacturing Method: Cast Gear
Toothed Portion Shape: Herringbone Gear
Material: Cast Steel

###

Samples:
US$ 35/Set
1 Set(Min.Order)

|
Request Sample

###

Customization:

###

    DRIVEN GEAR
NUMBER OF TEETH
8
MODULE
  7.8205
LENTH
  244
OUTER DIAMETER
ø94.44
DIRECTION OF SPIRAL
L
ACCURACY OF SPLINE
  M24*1.5-6g
NUMBER OF SPLINE
10

###

 DRIVEN GEAR
NUMBER OF TEETH
39
OUTER DIAMETER
ø305
DIAMETER OF INNER HOLE
ø165
ACCURACY OF SCREW
  12-ø12.5
CENTER DISTANCE OF SCREW HOLE
ø190
DIRECTION OF SPIRAL
R

Types of Bevel Gears

Bevel Gears are used in a number of industries. They are used in wheeled excavators, dredges, conveyor belts, mill actuators, and rail transmissions. A bevel gear’s spiral or angled bevel can make it suitable for confined spaces. It is also used in robotics and vertical supports of rolling mills. You can use bevel gears in food processing processes. For more information on bevel gears, read on.
gear

Spiral bevel gear

Spiral bevel gears are used to transmit power between two shafts in a 90-degree orientation. They have curved or oblique teeth and can be fabricated from various metals. Bestagear is one manufacturer specializing in medium to large spiral bevel gears. They are used in the mining, metallurgical, marine, and oil fields. Spiral bevel gears are usually made from steel, aluminum, or phenolic materials.
Spiral bevel gears have many advantages. Their mesh teeth create a less abrupt force transfer. They are incredibly durable and are designed to last a long time. They are also less expensive than other right-angle gears. They also tend to last longer, because they are manufactured in pairs. The spiral bevel gear also reduces noise and vibration from its counterparts. Therefore, if you are in need of a new gear set, spiral bevel gears are the right choice.
The contact between spiral bevel gear teeth occurs along the surface of the gear tooth. The contact follows the Hertz theory of elastic contact. This principle holds for small significant dimensions of the contact area and small relative radii of curvature of the surfaces. In this case, strains and friction are negligible. A spiral bevel gear is a common example of an inverted helical gear. This gear is commonly used in mining equipment.
Spiral bevel gears also have a backlash-absorbing feature. This feature helps secure the thickness of the oil film on the gear surface. The shaft axis, mounting distance, and angle errors all affect the tooth contact on a spiral bevel gear. Adjusting backlash helps to correct these problems. The tolerances shown above are common for bevel gears. In some cases, manufacturers make slight design changes late in the production process, which minimizes the risk to OEMs.

Straight bevel gear

Straight bevel gears are among the easiest types of gears to manufacture. The earliest method used to manufacture straight bevel gears was to use a planer equipped with an indexing head. However, improvements have been made in manufacturing methods after the introduction of the Revacycle system and the Coniflex. The latest technology allows for even more precise manufacturing. Both of these manufacturing methods are used by CZPT. Here are some examples of straight bevel gear manufacturing.
A straight bevel gear is manufactured using two kinds of bevel surfaces, namely, the Gleason method and the Klingelnberg method. Among the two, the Gleason method is the most common. Unlike other types of gear, the CZPT method is not a universal standard. The Gleason system has higher quality gears, since its adoption of tooth crowning is the most effective way to make gears that tolerate even small assembly errors. It also eliminates the stress concentration in the bevelled edges of the teeth.
The gear’s composition depends on the application. When durability is required, a gear is made of cast iron. The pinion is usually three times harder than the gear, which helps balance wear. Other materials, such as carbon steel, are cheaper, but are less resistant to corrosion. Inertia is another critical factor to consider, since heavier gears are more difficult to reverse and stop. Precision requirements may include the gear pitch and diameter, as well as the pressure angle.
Involute geometry of a straight bevel gear is often computed by varying the surface’s normal to the surface. Involute geometry is computed by incorporating the surface coordinates and the theoretical tooth thickness. Using the CMM, the spherical involute surface can be used to determine tooth contact patterns. This method is useful when a roll tester tooling is unavailable, because it can predict the teeth’ contact pattern.
gear

Hypoid bevel gear

Hypoid bevel gears are an efficient and versatile speed reduction solution. Their compact size, high efficiency, low noise and heat generation, and long life make them a popular choice in the power transmission and motion control industries. The following are some of the benefits of hypoid gearing and why you should use it. Listed below are some of the key misperceptions and false assumptions of this gear type. These assumptions may seem counterintuitive at first, but will help you understand what this gear is all about.
The basic concept of hypoid gears is that they use two non-intersecting shafts. The smaller gear shaft is offset from the larger gear shaft, allowing them to mesh without interference and support each other securely. The resulting torque transfer is improved when compared to conventional gear sets. A hypoid bevel gear is used to drive the rear axle of an automobile. It increases the flexibility of machine design and allows the axes to be freely adjusted.
In the first case, the mesh of the two bodies is obtained by fitting the hyperboloidal cutter to the desired gear. Its geometric properties, orientation, and position determine the desired gear. The latter is used if the desired gear is noise-free or is required to reduce vibrations. A hyperboloidal cutter, on the other hand, meshes with two toothed bodies. It is the most efficient option for modeling hypoid gears with noise concerns.
The main difference between hypoid and spiral bevel gears is that the hypoid bevel gear has a larger diameter than its counterparts. They are usually found in 1:1 and 2:1 applications, but some manufacturers also provide higher ratios. A hypoid gearbox can achieve speeds of three thousand rpm. This makes it the preferred choice in a variety of applications. So, if you’re looking for a gearbox with a high efficiency, this is the gear for you.

Addendum and dedendum angles

The addendum and dedendum angles of a bevel gear are used to describe the shape and depth of the teeth of the gear. Each tooth of the gear has a slightly tapered surface that changes in depth. These angles are defined by their addendum and dedendum distances. Addendum angle is the distance between the top land and the bottom surface of the teeth, while dedendum angle is the distance between the pitch surface and the bottom surface of the teeth.
The pitch angle is the angle formed by the apex point of the gear’s pitch cone with the pitch line of the gear shaft. The dedendum angle, on the other hand, is the depth of the tooth space below the pitch line. Both angles are used to measure the shape of a bevel gear. The addendum and dedendum angles are important for gear design.
The dedendum and addendum angles of a bevel gear are determined by the base contact ratio (Mc) of the two gears. The involute curve is not allowed to extend within the base diameter of the bevel gear. The base diameter is also a critical measurement for the design of a gear. It is possible to reduce the involute curve to match the involute curve, but it must be tangential to the involute curve.
The most common application of a bevel gear is the automotive differential. They are used in many types of vehicles, including cars, trucks, and even construction equipment. They are also used in the marine industry and aviation. Aside from these two common uses, there are many other uses for bevel gears. And they are still growing in popularity. But they’re a valuable part of automotive and industrial gearing systems.
gear

Applications of bevel gears

Bevel gears are used in a variety of applications. They are made of various materials depending on their weight, load, and application. For high-load applications, ferrous metals such as grey cast iron are used. These materials have excellent wear resistance and are inexpensive. For lower-weight applications, steel or non-metals such as plastics are used. Some bevel gear materials are considered noiseless. Here are some of their most common uses.
Straight bevel gears are the easiest to manufacture. The earliest method of manufacturing them was with a planer with an indexing head. Modern manufacturing methods introduced the Revacycle and Coniflex systems. For industrial gear manufacturing, the CZPT uses the Revacycle system. However, there are many types of bevel gears. This guide will help you choose the right material for your next project. These materials can withstand high rotational speeds and are very strong.
Bevel gears are most common in automotive and industrial machinery. They connect the driveshaft to the wheels. Some even have a 45-degree bevel. These gears can be placed on a bevel surface and be tested for their transmission capabilities. They are also used in testing applications to ensure proper motion transmission. They can reduce the speed of straight shafts. Bevel gears can be used in many industries, from marine to aviation.
The simplest type of bevel gear is the miter gear, which has a 1:1 ratio. It is used to change the axis of rotation. The shafts of angular miter bevel gears can intersect at any angle, from 45 degrees to 120 degrees. The teeth on the bevel gear can be straight, spiral, or Zerol. And as with the rack and pinion gears, there are different types of bevel gears.

China Gearbox Hard Bevel Gear for Small Truck Transmission System     bevel spiral gearChina Gearbox Hard Bevel Gear for Small Truck Transmission System     bevel spiral gear
editor by czh 2022-11-26